Graco Therm-O-Flow 200 Industrial Hot Melt System for 55 Gallon Drums

Graco Therm-O-Flow 200 Bulk Hot Melt System Overview

Graco Therm-O-Flow 200 is the ultimate bulk hot melt system, built for seamless handling of any hot melt material. Engineered for 55-gallon (200L) drums, it delivers unmatched throughput and precise temperature control, ensuring consistent material flow and superior adhesive quality. Whether your application requires pressure-sensitive adhesives, polyurethanes, epoxies, or other advanced composites, the Therm-O-Flow 200 is designed for high-demand production. With seamless integration, advanced automation, and industry-leading efficiency, it’s the top choice for industrial bulk melt applications.

For compact, lower-volume applications, explore the Graco Therm-O-Flow 20, optimized for 5-gallon pail dispensing.

Therm-O-Flow 200 Features and Benefits

• Unrivaled Throughput & Performance: Delivers up to 200% higher throughput than leading competitors for fast, high-volume applications.
• Precise Temperature Control: Up to 12 configurable heat zones prevent material degradation and improve adhesive quality.
• Mega-Flo™ Platen Technology: Maximizes melt rate, minimizes waste, and allows easy material changes.
• Seamless Integration & Expansion: Pairs with additional Therm-O-Flow units for tandem operation (up to 24 heat zones) or higher flow rates.
• Automated Monitoring & Smart Controls: Advanced Display Module provides real-time diagnostics, material tracking, and data downloads for process optimization.
• Efficient, Durable Pump System: Severe-Duty™ Check-Mate® Pump ensures long-lasting, reliable material movement.
• Reduced Downtime & Maintenance: Integrated low/empty sensors prevent unexpected material shortages, while quick-change components minimize service time.

Common Applications

• Insulating glass manufacturing
• Automotive interiors & RV lamination
• Window & door production
• Tape, label, & bookbinding
• Solar panels & electronics manufacturing
• Furniture, cabinet, & composite assembly
• And more...

System Specifications

• Model: Therm-O-Flow 200
• Type: Hot Melt System
• Pump Style: Check-Mate Priming Pump
• Compatible Materials: Pressure-Sensitive Adhesives (PSA), Polyurethane Reactive (PUR), Polyamide, Ethylene Vinyl Acetate (EVA), Polyisobutylene (PIB), Butyle Rubber, Epoxies, Prepreg Resin Mixes, Warm Melt Sealer, and much more...
• Container Compatibility: 55-Gallon (200L) Drums
• Maximum Melt Rate: 11 lb/min (5 kg/min)
• Maximum Flow Rate: 12 lb/min (5.4 kg/min)
• Viscosity Compatibility: Low to Ultra High
• Effective Area: 1.24 in²
• Maximum Fluid Working Pressure: 3,000 psi (206.8 bar)
• Maximum Operating Temperature: 400°F (204°C)
• Pump Cycles per 1 Gallon: 21
• Volume per Cycle: 11.7 in³
• Power Input: 220/240V, 380/400V, 470/490V, 575V
• Peak Power Consumption: 25 - 30.2 KVA (varies by configuration)
• Weight: 1630 lbs (739 kg)